Process Plant Equipment
Fully Integrated Equipment for Modern Processing Plants
Maze Process Solutions engineers and supplies fully integrated equipment for modern processing plants.
Each unit is designed to operate as part of a cohesive system, ensuring reliable performance, efficient throughput, and seamless connection between upstream and downstream stages.
Micronizer Infrared Processing Systems
High-Efficiency Thermal Treatment
Micronizers deliver rapid, controllable infrared thermal processing for cereals, pulses, oilseeds, cocoa, and specialty ingredients. Their short-time, high-temperature treatment improves digestibility, flavour development, and functional performance across a wide range of products.
Designed as the core thermal unit within complete processing lines, Micronizers integrate directly with conditioning, cooling, flaking, weighing, and handling equipment. Each system is engineered to match product characteristics, throughput targets, and plant layout requirements.
Configurable parameters include:
- Throughput capacity
- Heater section configuration
- Residence time and temperature profile
- Product type and moisture range
- Control system and automation level
- Integration with upstream and downstream equipment
- Construction materials and hygiene level
Bulk Weighers
Accurate, Repeatable Product Weighing
Bulk weighers provide precise and consistent weighing of products prior to bagging or further processing. Their controlled batching ensures uniform product quantities, reduces giveaway, and supports high-capacity operations.
Engineered for integration into full process lines, bulk weighers adapt to different product types, flow behaviours, and packaging requirements. Their modular design allows seamless connection to conveyors, bagging machines, and plant control systems.
Configurable parameters include:
- Weighing range and accuracy
- Throughput rate
- Product type and flow characteristics
- Discharge configuration
- Integration with bagging or downstream handling
- Automation level and control interface
Coolers
Controlled Post-Thermal Cooling
Coolers gently reduce product temperature after thermal processing, stabilising moisture and preventing condensation or caking. This ensures product quality and prepares materials for safe handling, storage, or packaging.
As a downstream component of Micronizing or cooking systems, Coolers are engineered for uniform airflow, controlled residence time, and efficient heat removal. Their design supports hygienic operation and smooth integration into complete processing lines.
Configurable parameters include:
- Throughput capacity
- Cooling method (ambient air, forced air, cooling water/fluid etc.)
- Residence time
- Product bed depth
- Integration with upstream thermal equipment
- Construction materials and hygiene level
- Plant layout and footprint constraints
Diverters
Controlled Product Flow Distribution
Diverters direct product flow between conveyors, bins, or processing lines, enabling flexible plant layouts and efficient changeovers. They support multi-line production, bypass routes, and controlled distribution within complex systems.
Each diverter is engineered to suit specific product characteristics and installation constraints. Their actuation and switching performance ensure smooth, reliable operation within automated process environments.
Configurable parameters include:
- Number of inlets and outlets
- Product characteristics (granular, flakes, powders)
- Actuation type (manual, pneumatic, electric)
- Switching speed
- Installation orientation and space constraints
- Integration into control systems
Bagging Machines
Automated Filling and Sealing
Bagging machines automate the filling and sealing of products into bags, improving packaging efficiency and reducing manual handling. Their controlled operation ensures consistent bag presentation and accurate filling across a range of bag sizes.
Designed to work in tandem with bulk weighers and conveyors, bagging machines form part of complete packaging solutions. Their configuration depends on bag type, throughput requirements, and hygiene standards.
Configurable parameters include:
- Bag type and size range
- Filling speed and throughput
- Level of automation
- Integration with bulk weighers and conveyors
- Sealing method
- Dust control and hygiene requirements
Flaking Mills
Precision Flake Formation
Flaking mills compress conditioned or cooked materials into uniform flakes using precision-engineered rolls. This increases surface area, improves texture, and enhances digestibility or downstream processing performance.
As a core processing technology, flaking mills are selected based on roll geometry, capacity, and product requirements. Their robust construction ensures consistent flake quality and reliable operation within continuous processing lines.
Configurable parameters include:
- Roll diameter and width
- Throughput capacity
- Roll surface finish
- Gap adjustment and control
- Product type and moisture content
- Integration with upstream cooking or conditioning
Elevators
Vertical Material Transfer
Elevators move bulk materials vertically between processing stages, supporting efficient plant layouts and gentle product handling. Their controlled lift action minimises degradation and maintains continuous flow.
Configured to match lift height, capacity, and product characteristics, elevators integrate seamlessly into conveying systems and complete process lines.
Configurable parameters include:
- Lift height
- Throughput capacity
- Bucket or conveying type
- Product handling characteristics
- Inlet and discharge configuration
- Footprint and plant layout constraints
Conveyors
Controlled Horizontal Transport
Conveyors transfer products between processing stages, ensuring smooth, reliable movement throughout the plant. Available in multiple configurations, they support hygienic operation and efficient material flow.
A solution-based approach allows conveyors to be selected according to function, product type, and layout requirements, rather than as standalone models.
Configurable parameters include:
- Conveyor type and length
- Throughput capacity
- Product characteristics
- Incline or decline angles
- Drive and control options
- Integration with upstream and downstream equipment
Residual Cookers
Final Heat Stabilisation
Residual cookers apply controlled heat to complete cooking after primary thermal treatment. They ensure uniform heat penetration, stabilise product characteristics, and deliver consistent final quality.
Integrated into thermal processing lines, residual cookers help achieve precise moisture and temperature targets before cooling or further processing.
Configurable parameters include:
- Residence time
- Heating method
- Throughput capacity
- Product moisture and temperature targets
- Integration with primary cooking systems
- Control and monitoring options
Spark Arrestors
Fire and Explosion Risk Mitigation
Spark arrestors detect and extinguish sparks within dust or air-handling systems, significantly reducing fire and explosion risk. They protect personnel, equipment, and facilities by preventing ignition in pneumatic or dust-laden environments.
Positioned within plant safety and compliance frameworks, spark arrestors support safe operation of conveying, grinding, and air-handling systems.
Configurable parameters include:
- Airflow volume
- Detection and suppression method
- Integration with pneumatic or dust systems
- Compliance and safety requirements
- Installation location and system layout
Speak to Our Engineering Team
Whether you need spare parts, a service visit, or support with a larger project, our team is ready to help.
We work directly with plant operators, their engineers, and procurement teams to find practical solutions quickly.
Get in touch to discuss your requirements.