Processing Plant Services
Full Lifecycle Services for Micronizers & Process Plants
Maze Process Solutions provides a full range of lifecycle services to support the performance, reliability, and long‑term operation of Micronizers™ and integrated process plants.
Our engineering team works across food, feed, cocoa, cereals, brewing, and oilseed applications, combining practical experience with more than 50 years of infrared micronizing heritage.
Spare Parts
We supply original spare parts for all Micronizer™ models and associated plant equipment, ensuring reliable operation and long service life. Our inventory covers mechanical, electrical, burner, and wear components, enabling fast replacement and minimal downtime.
Genuine parts maintain equipment performance, safety compliance, and process consistency across all installed systems.
Servicing & Maintenance
Our servicing programs provide planned and corrective maintenance to keep equipment running at optimal performance. Services include mechanical inspections, burner and heater checks, safety system verification, calibration, certification, and full equipment overhauls.
Regular maintenance reduces unplanned downtime, extends operational life, and supports stable, efficient production.
Process Consulting
We offer engineering support to analyse existing processes, identify improvement opportunities, and define optimal equipment and plant solutions. Consulting may include throughput assessments, process flow optimisation, utility and layout reviews, upgrade planning, and integration of new equipment into existing facilities.
Our experience across multiple industries enables practical, data‑driven recommendations tailored to each client's operational constraints.
Product Design
Maze provides custom design and manufacturing of equipment and process solutions tailored to specific feedstocks, product characteristics, capacity requirements, and site conditions.
Designs are developed using 3D CAD, engineered for reliability and hygiene, and manufactured in our dedicated fabrication facility with certified welders and modern production techniques.
Each solution is built to integrate seamlessly into new or existing plant layouts.
Automation & Control
Our automation and control capabilities include PLC programming, touchscreen interfaces, recipe management, temperature monitoring, discharge control, and integration of ancillary systems.
We support both new installations and upgrades to existing plants, ensuring safe burner operation, stable process control, and improved operator visibility.
Automation services help enhance consistency, reduce manual intervention, and support long‑term operational efficiency.
Manufacturing & Fabrication
Maze operates a fully equipped manufacturing facility capable of producing bespoke equipment, structural frames, stainless‑steel contact parts, and modular plant assemblies. Fabrication is carried out by certified welders using modern techniques, ensuring durability, hygiene, and compliance with industry standards.
Our facility supports both one‑off components and complete process modules, enabling efficient delivery of engineered solutions.
Remote Monitoring
We develop remote monitoring tools that provide continuous, real‑time visibility of Micronizer™ performance and wider plant operation. The service tracks key parameters such as temperature profiles, throughput, energy consumption, and system status, enabling early detection of deviations and supporting proactive maintenance.
Remote access allows operators and engineers to review live data, receive alerts, and make informed decisions without being on site.
Data Logging
We build a data logging service that captures detailed operational data from Micronizers and associated process equipment, creating a structured record of performance trends over time. Logged parameters include temperature curves, dwell times, product flow rates, energy usage, and maintenance events.
This data supports process optimisation, quality assurance, traceability, and long‑term performance analysis. The system integrates seamlessly with existing automation and control infrastructure.
Speak to Our Engineering Team
Whether you need spare parts, a service visit, or support with a larger project, our team is ready to help.
We work directly with plant operators, their engineers, and procurement teams to find practical solutions quickly.
Get in touch to discuss your requirements.